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Welding fumes

A complex mixture of metal oxides, fluorides and other compounds generated during welding, brazing, cutting and soldering operations. All welding fumes are classified as carcinogenic in GB since 2019 and require LEV or RPE.

By jurisdiction

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UK HSE

“welding fumes”Exact equivalent

COSHH 2002 applies to welding fumes. Following a 2019 HSE review, all welding fumes (including mild steel welding fumes) are classified as carcinogenic. COSHH regulation 7 requires that exposure be prevented or, where not reasonably practicable, reduced to as low as reasonably practicable. Local exhaust ventilation is required for indoor welding; respiratory protective equipment is required additionally where LEV is not sufficient.

RegulatoryControl of Substances Hazardous to Health Regulations 2002, regulation 7Source
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Irish HSA

“welding fumes”Close equivalent

The Chemical Agents Regulations 2001 and the Carcinogens and Mutagens Regulations apply to welding fumes. Following international IARC classification of welding fumes as Group 1 carcinogen (2019), HSA guidance requires LEV or, where not possible, RPE for all welding operations.

Jurisdiction note: Ireland applies EU classification of welding fumes as carcinogenic. Control requirements are equivalent to GB following IARC Group 1 classification.
RegulatorySafety, Health and Welfare at Work (Chemical Agents) Regulations 2001; Carcinogens and Mutagens RegulationsSource
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US OSHA

“welding fumes”Close equivalent

OSHA 29 CFR 1910.252 covers welding, cutting and brazing. Metal-specific PELs apply to individual components of welding fumes (e.g. manganese, hexavalent chromium under 1910.1026). OSHA has no single specific welding fumes standard equivalent to the GB carcinogen-level approach for all mild steel welding fumes.

Jurisdiction note: OSHA controls welding fumes through individual metal PELs. The GB approach of treating all welding fumes as carcinogenic has no direct OSHA equivalent for mild steel welding.
Regulatory29 CFR 1910.252; 29 CFR 1910.1026Source

Practitioner note: Classified as carcinogenic (all welding fumes) since 2019 in GB/Ireland. LEV is mandatory for indoor welding in GB.

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